JT-101-5BS Oven Pengering Listrik Bertekanan Tinggi

High-Capacity Industrial Oven for Carrier Tape Material Pre-Treatment

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Pendahuluan

The JT-101-5BS Electric Blast Drying Oven is a high-capacity industrial oven designed specifically for the pre-treatment of thermoplastic materials used in carrier tape production. Before PC, PS, or PET sheets can be thermoformed into precision carrier tape pockets, they must be thoroughly dried to remove entrained moisture—a critical step that directly impacts forming quality, dimensional stability, and production yield.

In the manufacturing of embossed carrier tape, the polymeric sheet must be heated to its softening temperature (typically 120°C to 300°C) before forming . If the material contains residual moisture, the heating process causes water vapor to expand, creating bubbles, voids, or surface defects in the formed pockets . Proper drying is therefore essential for producing carrier tape that meets EIA-481-D quality standards.

The JT-101-5BS provides the controlled thermal environment required for this critical process, combining precise temperature regulation with forced air circulation to ensure uniform heating across large-volume material batches.

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Spesifikasi Teknis Utama

Parameter	Spesifikasi
Model	JT-101-5BS
Seri	Oven Pengeringan Semburan Listrik Seri DHG
Lokasi Pemanas	Pemanasan yang dipasang di bagian belakang (standar)
Bahan Ruang	Baja tahan karat
Dimensi Ruang (T×L×P)	1.000 mm × 1.000 mm × 1.000 mm
Volume Ruang	960 liter
Tegangan / Daya	380 V / 5.000 W (5 kW)
Kisaran Suhu	Suhu lingkungan +10°C hingga 300°C
Akurasi Suhu	±0,2 °C
Resolusi Suhu	0,1°C
Rentang Waktu	1–999 menit / jam, atau pengoperasian terus-menerus
Jumlah Blower	4
Pengaturan Kecepatan Blower	Ya (penyesuaian kecepatan tinggi/rendah)
Jumlah Rak	6 posisi rak
Jarak Antara Rak	13 cm
Rak Standar Termasuk	2
Dimensi Keseluruhan (T×L×P)	1.330 mm × 1.203 mm × 1.105 mm

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Why Drying Matters in Carrier Tape Production

Thermoplastic materials used for carrier tape—PC, PS, and PET—are inherently hygroscopic, meaning they absorb moisture from the surrounding air. Industry research confirms that drying raw material particles before extrusion and forming is essential to reduce water content and prevent forming defects .

During the forming process, the tape is heated to its softening temperature. Any moisture present in the material vaporizes, creating:

• Gelembung dan rongga di permukaan — Cosmetic defects that fail visual inspection
• Pocket deformation — Inconsistent pocket depth (K0) and geometry
• Kekuatan benturan yang berkurang — Compromised mechanical properties
• Poor adhesion — Affects cover tape sealing performance

As noted in carrier tape manufacturing patents, the drying process must balance temperature and time: higher temperatures accelerate drying but risk material degradation, while lower temperatures require extended drying times that slow production . The JT-101-5BS provides the precise thermal control needed to achieve this balance.

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Precision Engineering for Consistent Drying

1. Forced Air Circulation System

The JT-101-5BS features a forced air circulation system with four blowers that distribute heated air uniformly throughout the 960-liter chamber. This design ensures:

• Temperature uniformity — Pemanasan yang merata di seluruh posisi rak
• Penghilangan kelembapan yang efisien — Pertukaran udara yang terus-menerus menghilangkan kelembapan yang menguap
• Waktu pengeringan yang lebih singkat — Active air circulation accelerates the drying process compared to static ovens

Kipas-kipas ini menawarkan penyesuaian kecepatan tinggi/rendah, allowing operators to optimize airflow for different material types and batch sizes. This feature is particularly valuable when processing materials with varying thicknesses and moisture absorption characteristics.

2. Pengaturan Suhu yang Akurat

Temperature control is critical for processing thermoplastics without degrading their properties. The JT-101-5BS provides:

• Rentang operasi yang luas — Ambient +10°C to 300°C
• Akurasi ±0,2°C — Precise temperature maintenance
• resolusi 0,1 °C — Fine adjustment capability
• Kontrol digital — Pengaturan suhu berbasis mikroprosesor

PC materials typically require drying temperatures of 120–130°C, while PS can be dried at similar temperatures with shorter cycle times. The JT-101-5BS’s broad temperature range accommodates all common carrier tape materials.

3. Ruang dengan Kapasitas Besar

Yang ruang berkapasitas 960 liter with 1000mm × 1000mm × 1000mm internal dimensions provides ample space for processing large volumes of material:

• 6 posisi rak bersama 13 cm spacing accommodate various material roll sizes
• Stainless steel chamber prevents contamination of sensitive materials
• Corrosion-resistant construction ensures long-term durability

4. Pengoperasian yang Fleksibel

The JT-101-5BS supports multiple operational modes to suit different production requirements:

• Operasi terjadwal — 1–999 menit atau jam
• Pengoperasian berkelanjutan — Agar produksi berjalan tanpa hambatan
• Kecepatan kipas tinggi/rendah — Aliran udara yang dapat disesuaikan
• Pemanas yang dipasang di bagian belakang — Default configuration for efficient heat distribution

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Aplikasi dalam Produksi Pita Pembawa

1. Raw Material Drying (Pre-Forming)

Before PC, PS, or PET sheets enter the forming machine, they must be dried to eliminate moisture. The JT-101-5BS provides the controlled environment necessary for this critical step.

2. Pre-Heating for Forming

Some forming processes benefit from pre-heating the material before it enters the forming station. The oven can be used to bring materials to a consistent temperature, reducing the thermal load on the forming machine’s heating system.

3. Quality Assurance

The oven can also be used for testing purposes—for example, verifying material stability at elevated temperatures or performing accelerated aging tests on finished carrier tape.

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Standar Kualitas dan Kepatuhan

The JT-101-5BS is designed to support production that meets EIA-481-D specifications for embossed carrier tape. Key features that contribute to quality compliance:

• Temperature accuracy — Ensures consistent material conditioning
• Uniform heating — Prevents localized overheating that could degrade material properties
• Stainless steel chamber — Maintains a clean processing environment

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Mengapa Memilih JT-101-5BS?

1. High Capacity

Dengan 960 liter of chamber volume, the JT-101-5BS processes large material batches, reducing the frequency of loading/unloading operations and improving production efficiency.

2. Precise Thermal Control

Akurasi ±0,2°C dan resolusi 0,1 °C ensure that materials are conditioned at precisely the right temperature, batch after batch.

3. Uniform Heating

Empat blower with adjustable speed provide consistent airflow and temperature distribution, eliminating hot spots that could cause material degradation.

4. Konfigurasi Fleksibel

Dengan 6 posisi rak, 2 rak standar, dan continuous or timed operation, the oven adapts to different production requirements.

5. Konstruksi yang Tahan Lama

Yang ruang dari baja tahan karat and robust construction ensure long service life in demanding production environments.

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Dukungan Teknis dan Layanan

Support is provided throughout the equipment lifecycle:

• Konsultasi prapenjualan — Analisis aplikasi dan rekomendasi konfigurasi
• Pemasangan dan pengoperasian awal — Pemasangan di lokasi oleh tenaga profesional
• Pelatihan operator — Pelatihan menyeluruh bagi tenaga produksi
• Ketersediaan suku cadang — Pasokan suku cadang asli yang dapat diandalkan
• Dukungan teknis — Bantuan pemecahan masalah jarak jauh dan di tempat

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Kesimpulan

The JT-101-5BS Electric Blast Drying Oven provides the precise thermal control and high-capacity processing that carrier tape manufacturers need for effective material pre-treatment. By ensuring that PC, PS, and PET materials are properly dried before forming, this oven helps prevent defects, improve forming consistency, and maintain the dimensional accuracy required by EIA-481-D standards.

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