High-Capacity Industrial Oven for Carrier Tape Material Pre-Treatment<\/strong><\/p>\n\n\n\n The JT-101-5BS Electric Blast Drying Oven is a high-capacity industrial oven designed specifically for the pre-treatment of thermoplastic materials used in carrier tape production. Before PC, PS, or PET sheets can be thermoformed into precision carrier tape pockets, they must be thoroughly dried to remove entrained moisture\u2014a critical step that directly impacts forming quality, dimensional stability, and production yield.<\/p>\n\n\n\n In the manufacturing of embossed carrier tape, the polymeric sheet must be heated to its softening temperature (typically 120\u00b0C to 300\u00b0C) before forming . If the material contains residual moisture, the heating process causes water vapor to expand, creating bubbles, voids, or surface defects in the formed pockets . Proper drying is therefore essential for producing carrier tape that meets EIA-481-D quality standards.<\/p>\n\n\n\n The JT-101-5BS provides the controlled thermal environment required for this critical process, combining precise temperature regulation with forced air circulation to ensure uniform heating across large-volume material batches.<\/p>\n\n\n\n Thermoplastic materials used for carrier tape\u2014PC, PS, and PET\u2014are inherently hygroscopic, meaning they absorb moisture from the surrounding air. Industry research confirms that drying raw material particles before extrusion and forming is essential to reduce water content and prevent forming defects .<\/p>\n\n\n\n During the forming process, the tape is heated to its softening temperature. Any moisture present in the material vaporizes, creating:<\/p>\n\n\n\n As noted in carrier tape manufacturing patents, the drying process must balance temperature and time: higher temperatures accelerate drying but risk material degradation, while lower temperatures require extended drying times that slow production . The JT-101-5BS provides the precise thermal control needed to achieve this balance.<\/p>\n\n\n\n The JT-101-5BS features a forced air circulation system with four blowers<\/strong> that distribute heated air uniformly throughout the 960-liter chamber. This design ensures:<\/p>\n\n\n\n Kipas-kipas ini menawarkan penyesuaian kecepatan tinggi\/rendah<\/strong>, allowing operators to optimize airflow for different material types and batch sizes. This feature is particularly valuable when processing materials with varying thicknesses and moisture absorption characteristics.<\/p>\n\n\n\n Temperature control is critical for processing thermoplastics without degrading their properties. The JT-101-5BS provides:<\/p>\n\n\n\n PC materials typically require drying temperatures of 120\u2013130\u00b0C, while PS can be dried at similar temperatures with shorter cycle times. The JT-101-5BS’s broad temperature range accommodates all common carrier tape materials.<\/p>\n\n\n\n Yang ruang berkapasitas 960 liter<\/strong> with 1000mm \u00d7 1000mm \u00d7 1000mm internal dimensions provides ample space for processing large volumes of material:<\/p>\n\n\n\n The JT-101-5BS supports multiple operational modes to suit different production requirements:<\/p>\n\n\n\n Before PC, PS, or PET sheets enter the forming machine, they must be dried to eliminate moisture. The JT-101-5BS provides the controlled environment necessary for this critical step.<\/p>\n\n\n\n Some forming processes benefit from pre-heating the material before it enters the forming station. The oven can be used to bring materials to a consistent temperature, reducing the thermal load on the forming machine’s heating system.<\/p>\n\n\n\n The oven can also be used for testing purposes\u2014for example, verifying material stability at elevated temperatures or performing accelerated aging tests on finished carrier tape.<\/p>\n\n\n\n The JT-101-5BS is designed to support production that meets EIA-481-D<\/strong> specifications for embossed carrier tape. Key features that contribute to quality compliance:<\/p>\n\n\n\n Dengan 960 liter<\/strong> of chamber volume, the JT-101-5BS processes large material batches, reducing the frequency of loading\/unloading operations and improving production efficiency.<\/p>\n\n\n\n Akurasi \u00b10,2\u00b0C<\/strong> dan resolusi 0,1 \u00b0C<\/strong> ensure that materials are conditioned at precisely the right temperature, batch after batch.<\/p>\n\n\n\n Empat blower<\/strong> with adjustable speed provide consistent airflow and temperature distribution, eliminating hot spots that could cause material degradation.<\/p>\n\n\n\n Dengan 6 posisi rak<\/strong>, 2 rak standar<\/strong>, dan continuous or timed operation<\/strong>, the oven adapts to different production requirements.<\/p>\n\n\n\n Yang ruang dari baja tahan karat<\/strong> and robust construction ensure long service life in demanding production environments.<\/p>\n\n\n\n Support is provided throughout the equipment lifecycle:<\/p>\n\n\n\n The JT-101-5BS Electric Blast Drying Oven provides the precise thermal control and high-capacity processing that carrier tape manufacturers need for effective material pre-treatment. By ensuring that PC, PS, and PET materials are properly dried before forming, this oven helps prevent defects, improve forming consistency, and maintain the dimensional accuracy required by EIA-481-D standards.<\/p>\n\n\n\n Untuk spesifikasi teknis terperinci dan informasi harga, silakan hubungi tim penjualan kami.<\/p>","protected":false},"excerpt":{"rendered":"
\n\n\n\nPendahuluan<\/h2>\n\n\n\n
\n\n\n\nSpesifikasi Teknis Utama<\/h2>\n\n\n\n
Parameter<\/th> Spesifikasi<\/th><\/tr><\/thead> Model<\/strong><\/td> JT-101-5BS<\/td><\/tr> Seri<\/strong><\/td> Oven Pengeringan Semburan Listrik Seri DHG<\/td><\/tr> Lokasi Pemanas<\/strong><\/td> Pemanasan yang dipasang di bagian belakang (standar)<\/td><\/tr> Bahan Ruang<\/strong><\/td> Baja tahan karat<\/td><\/tr> Dimensi Ruang (T\u00d7L\u00d7P)<\/strong><\/td> 1.000 mm \u00d7 1.000 mm \u00d7 1.000 mm<\/td><\/tr> Volume Ruang<\/strong><\/td> 960 liter<\/td><\/tr> Tegangan \/ Daya<\/strong><\/td> 380 V \/ 5.000 W (5 kW)<\/td><\/tr> Kisaran Suhu<\/strong><\/td> Suhu lingkungan +10\u00b0C hingga 300\u00b0C<\/td><\/tr> Akurasi Suhu<\/strong><\/td> \u00b10,2 \u00b0C<\/td><\/tr> Resolusi Suhu<\/strong><\/td> 0,1\u00b0C<\/td><\/tr> Rentang Waktu<\/strong><\/td> 1\u2013999 menit \/ jam, atau pengoperasian terus-menerus<\/td><\/tr> Jumlah Blower<\/strong><\/td> 4<\/td><\/tr> Pengaturan Kecepatan Blower<\/strong><\/td> Ya (penyesuaian kecepatan tinggi\/rendah)<\/td><\/tr> Jumlah Rak<\/strong><\/td> 6 posisi rak<\/td><\/tr> Jarak Antara Rak<\/strong><\/td> 13 cm<\/td><\/tr> Rak Standar Termasuk<\/strong><\/td> 2<\/td><\/tr> Dimensi Keseluruhan (T\u00d7L\u00d7P)<\/strong><\/td> 1.330 mm \u00d7 1.203 mm \u00d7 1.105 mm<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n
\n\n\n\nWhy Drying Matters in Carrier Tape Production<\/h2>\n\n\n\n
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\n\n\n\nPrecision Engineering for Consistent Drying<\/h2>\n\n\n\n
1. Forced Air Circulation System<\/h3>\n\n\n\n
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2. Pengaturan Suhu yang Akurat<\/h3>\n\n\n\n
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3. Ruang dengan Kapasitas Besar<\/h3>\n\n\n\n
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4. Pengoperasian yang Fleksibel<\/h3>\n\n\n\n
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\n\n\n\nAplikasi dalam Produksi Pita Pembawa<\/h2>\n\n\n\n
1. Raw Material Drying (Pre-Forming)<\/h3>\n\n\n\n
2. Pre-Heating for Forming<\/h3>\n\n\n\n
3. Quality Assurance<\/h3>\n\n\n\n
\n\n\n\nStandar Kualitas dan Kepatuhan<\/h2>\n\n\n\n
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\n\n\n\nMengapa Memilih JT-101-5BS?<\/h2>\n\n\n\n
1. High Capacity<\/h3>\n\n\n\n
2. Precise Thermal Control<\/h3>\n\n\n\n
3. Uniform Heating<\/h3>\n\n\n\n
4. Konfigurasi Fleksibel<\/h3>\n\n\n\n
5. Konstruksi yang Tahan Lama<\/h3>\n\n\n\n
\n\n\n\nDukungan Teknis dan Layanan<\/h2>\n\n\n\n
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\n\n\n\nKesimpulan<\/h2>\n\n\n\n